Salt Spray Tester/ CASS Cum/ Corrosion Chamber – HMI Model
Call for Our Best Deal
Salt Spray Tester/ CASS Cum/ Corrosion Chamber – HMI Model
The Salt Spray Chamber with HMI Touch Screen is a state-of-the-art corrosion testing device designed to evaluate the quality of coatings and paints under corrosive conditions. Equipped with advanced features, it reduces manpower requirements and simplifies the testing process. Built from high-performance Fibre Reinforced Plastic (FRP), the chamber ensures durability and resistance to corrosion.
The Salt Spray Tester with HMI Touch Screen revolutionizes corrosion testing, offering advanced capabilities to evaluate the resistance of metal materials to corrosive environments. This state-of-the-art equipment is favored by leading paint and coating manufacturers for its precision and efficiency in corrosion resistance tests.
- Model:PKM-SSTHMI
Key Features Of Salt Spray Tester
- Advanced Corrosion Simulation:
The machine replicates real-life corrosion conditions within its chamber, providing accurate insights into how long a product will take to corrode. - Durable Build with FRP Material:
- Constructed using high-grade Fibre Reinforced Plastic (FRP), renowned for its superior corrosion resistance and durability.
- Ensures long-lasting performance and minimal maintenance even under continuous exposure to harsh corrosive environments.
- Spacious Testing Chamber:
- Accommodates multiple samples of varying sizes in a single test.
- Features a built-in reservoir tank for extended testing durations with ample Salt Spray Chamber capacity.
- Precision-Controlled Salt Spray:
- An Air Saturator ensures uniform distribution of salt mist across the test samples, enhancing accuracy and consistency.
- The saturator’s auto-refilling feature maintains continuous mist production.
- Efficient Fog Collection:
- A Fog Collection Funnel allows users to monitor and analyze the corrosive solution during testing.
- Smart Automation:
- The reservoir’s float valve automatically manages water levels, optimizing fluid usage.
- User-Friendly HMI Touch Screen:
- Feather-touch interface for easy operation.
- Allows users to set test parameters, monitor real-time test values, and record data for future reference.
- Provides complete control over the testing process at the touch of a finger.
This cutting-edge equipment combines durability, precision, and a superior user experience, making it a top choice for professionals seeking reliable corrosion resistance testing solutions.
Compliance Of Salt Spray Tester with Standards
- ASTM B117
- ISO 9227
- JIS Z 2371
Optional Accessories:
- Tabletop pH meter
- Humidity indicator and standalone sensor
Compressed Air Requirement:
- Approx. 7 cfm (Air compression not included in the supply)
- Main air-line pressure regulator with filter (customer scope)
This Salt Spray Chamber provides a high-end solution for corrosion testing, making it the preferred choice for leading paint and coating manufacturers seeking precise and reliable results
- Inner Dimensions (Capacity):
- 760mm x 560mm x 600mm (250 Liters)
- 1000mm x 750mm x 600mm (450 Liters)
- 1650mm x 750mm x 820mm (1000 Liters)
- Chamber Construction: Fibre Reinforced Plastic (FRP)
- Temperature Ranges:
- Chamber: Ambient to 45°C; Control Range: 35°C ± 2°C
- Air Saturator: Up to 47°C
- Temperature Accuracy:
- Least Count: 0.1°C
- Repeatability: ±2°C
- pH Range:5 to 7.2 pH
- Test Air Pressure:7 to 1.2 kg/cm²
- Fog Collection: 1-2ml per 80 cm² per hour (as per standards)
- Reservoir Tank Capacity: 20 liters
- USB Port: Data transfer using a pen drive
- Timer: Up to 99,999 hours
- HMI Touch Screen Interface:
- Feather-touch display for setting parameters, viewing test values, and recording test data.
- Provides complete control of the testing process.
- High-Quality FRP Construction:
- Ensures resistance to corrosion and durability.
- Guarantees long-term performance with low maintenance.
- Advanced Salt Spray System:
- Automated reservoir tank for continuous supply of test solution.
- Float valve for water level detection.
- Air Saturator with auto-refill feature to maintain consistent salt fog production.
- Fog Collection Funnel for solution quality checks during testing.
- Precision Controls:
- Inbuilt PID temperature controller for accurate temperature management.
- Air purging facility to maintain test environment.
- High-temperature and water-low level alarms for enhanced safety.
Additional Features:
- Air Saturator for uniform fog distribution
- Hydraulic door opening
- Fog collection funnel
- High-temperature and low-water alarms
- Reservoir float valve
- External 50ml measuring cylinder
A salt spray tester is an environmental chamber that generates a controlled, corrosive atmosphere—typically a fine mist of salt (usually sodium chloride) solution—to simulate marine or other corrosive environments. It is used to evaluate the corrosion resistance of coatings, metals, and other materials by exposing test samples to accelerated corrosive conditions.
Several international and regional standards dictate the procedures for salt spray testing. Common standards include:
- ASTM B117: Widely used in North America for continuous salt spray (fog) testing.
- ISO 9227: The international standard specifying test conditions, procedures, and evaluation criteria.
- Other regional standards: There may be local or industry-specific standards that adapt or expand on these methods.
Before testing, it’s important to select the appropriate standard based on your product, industry, and the intended service environment.
CASS stands for Copper-Accelerated Acetic Acid Salt Spray. It is a variation of the conventional salt spray test that includes additives—commonly acetic acid and copper chloride—to create a more aggressive environment. This method is particularly useful for:
- Evaluating the performance of organic coatings.
- Assessing the durability of materials expected to encounter harsh, corrosive conditions.
The presence of copper and acid accelerates certain corrosion mechanisms, helping to reveal potential failures that might occur under severe conditions.
While both tests simulate corrosive environments:
- Salt Spray Test (ASTM B117/ISO 9227): Uses a neutral 5% sodium chloride solution to produce a steady salt fog. It is typically used for general comparative evaluations of corrosion resistance.
- CASS Test: Incorporates additional chemicals (e.g., acetic acid and copper chloride) to intensify the corrosion process. This test is more aggressive and can better simulate industrial or marine conditions where the corrosive agents are more chemically active.
The choice between them depends on the specific corrosion challenges your product is expected to face.
Test durations vary widely depending on the standard, material, and desired level of corrosion exposure:
- Short-term tests: May run from 24 to 72 hours to quickly compare coating performances.
- Long-term tests: Can extend to 500, 1000 hours, or even more for detailed durability assessments.
It’s crucial to follow the applicable testing standard or customer specifications to determine the appropriate duration.
Salt Spray Tester/ CASS Cum/ Corrosion Chamber – HMI Model
Call for Our Best Deal
Salt Spray Tester/ CASS Cum/ Corrosion Chamber – HMI Model
Call for Our Best Deal
Salt Spray Tester/ CASS Cum/ Corrosion Chamber – HMI Model
The Salt Spray Chamber with HMI Touch Screen is a state-of-the-art corrosion testing device designed to evaluate the quality of coatings and paints under corrosive conditions. Equipped with advanced features, it reduces manpower requirements and simplifies the testing process. Built from high-performance Fibre Reinforced Plastic (FRP), the chamber ensures durability and resistance to corrosion.
The Salt Spray Tester with HMI Touch Screen revolutionizes corrosion testing, offering advanced capabilities to evaluate the resistance of metal materials to corrosive environments. This state-of-the-art equipment is favored by leading paint and coating manufacturers for its precision and efficiency in corrosion resistance tests.
- Model:PKM-SSTHMI
Key Features Of Salt Spray Tester
- Advanced Corrosion Simulation:
The machine replicates real-life corrosion conditions within its chamber, providing accurate insights into how long a product will take to corrode. - Durable Build with FRP Material:
- Constructed using high-grade Fibre Reinforced Plastic (FRP), renowned for its superior corrosion resistance and durability.
- Ensures long-lasting performance and minimal maintenance even under continuous exposure to harsh corrosive environments.
- Spacious Testing Chamber:
- Accommodates multiple samples of varying sizes in a single test.
- Features a built-in reservoir tank for extended testing durations with ample Salt Spray Chamber capacity.
- Precision-Controlled Salt Spray:
- An Air Saturator ensures uniform distribution of salt mist across the test samples, enhancing accuracy and consistency.
- The saturator’s auto-refilling feature maintains continuous mist production.
- Efficient Fog Collection:
- A Fog Collection Funnel allows users to monitor and analyze the corrosive solution during testing.
- Smart Automation:
- The reservoir’s float valve automatically manages water levels, optimizing fluid usage.
- User-Friendly HMI Touch Screen:
- Feather-touch interface for easy operation.
- Allows users to set test parameters, monitor real-time test values, and record data for future reference.
- Provides complete control over the testing process at the touch of a finger.
This cutting-edge equipment combines durability, precision, and a superior user experience, making it a top choice for professionals seeking reliable corrosion resistance testing solutions.
Compliance Of Salt Spray Tester with Standards
- ASTM B117
- ISO 9227
- JIS Z 2371
Optional Accessories:
- Tabletop pH meter
- Humidity indicator and standalone sensor
Compressed Air Requirement:
- Approx. 7 cfm (Air compression not included in the supply)
- Main air-line pressure regulator with filter (customer scope)
This Salt Spray Chamber provides a high-end solution for corrosion testing, making it the preferred choice for leading paint and coating manufacturers seeking precise and reliable results
- Inner Dimensions (Capacity):
- 760mm x 560mm x 600mm (250 Liters)
- 1000mm x 750mm x 600mm (450 Liters)
- 1650mm x 750mm x 820mm (1000 Liters)
- Chamber Construction: Fibre Reinforced Plastic (FRP)
- Temperature Ranges:
- Chamber: Ambient to 45°C; Control Range: 35°C ± 2°C
- Air Saturator: Up to 47°C
- Temperature Accuracy:
- Least Count: 0.1°C
- Repeatability: ±2°C
- pH Range:5 to 7.2 pH
- Test Air Pressure:7 to 1.2 kg/cm²
- Fog Collection: 1-2ml per 80 cm² per hour (as per standards)
- Reservoir Tank Capacity: 20 liters
- USB Port: Data transfer using a pen drive
- Timer: Up to 99,999 hours
- HMI Touch Screen Interface:
- Feather-touch display for setting parameters, viewing test values, and recording test data.
- Provides complete control of the testing process.
- High-Quality FRP Construction:
- Ensures resistance to corrosion and durability.
- Guarantees long-term performance with low maintenance.
- Advanced Salt Spray System:
- Automated reservoir tank for continuous supply of test solution.
- Float valve for water level detection.
- Air Saturator with auto-refill feature to maintain consistent salt fog production.
- Fog Collection Funnel for solution quality checks during testing.
- Precision Controls:
- Inbuilt PID temperature controller for accurate temperature management.
- Air purging facility to maintain test environment.
- High-temperature and water-low level alarms for enhanced safety.
Additional Features:
- Air Saturator for uniform fog distribution
- Hydraulic door opening
- Fog collection funnel
- High-temperature and low-water alarms
- Reservoir float valve
- External 50ml measuring cylinder
A salt spray tester is an environmental chamber that generates a controlled, corrosive atmosphere—typically a fine mist of salt (usually sodium chloride) solution—to simulate marine or other corrosive environments. It is used to evaluate the corrosion resistance of coatings, metals, and other materials by exposing test samples to accelerated corrosive conditions.
Several international and regional standards dictate the procedures for salt spray testing. Common standards include:
- ASTM B117: Widely used in North America for continuous salt spray (fog) testing.
- ISO 9227: The international standard specifying test conditions, procedures, and evaluation criteria.
- Other regional standards: There may be local or industry-specific standards that adapt or expand on these methods.
Before testing, it’s important to select the appropriate standard based on your product, industry, and the intended service environment.
CASS stands for Copper-Accelerated Acetic Acid Salt Spray. It is a variation of the conventional salt spray test that includes additives—commonly acetic acid and copper chloride—to create a more aggressive environment. This method is particularly useful for:
- Evaluating the performance of organic coatings.
- Assessing the durability of materials expected to encounter harsh, corrosive conditions.
The presence of copper and acid accelerates certain corrosion mechanisms, helping to reveal potential failures that might occur under severe conditions.
While both tests simulate corrosive environments:
- Salt Spray Test (ASTM B117/ISO 9227): Uses a neutral 5% sodium chloride solution to produce a steady salt fog. It is typically used for general comparative evaluations of corrosion resistance.
- CASS Test: Incorporates additional chemicals (e.g., acetic acid and copper chloride) to intensify the corrosion process. This test is more aggressive and can better simulate industrial or marine conditions where the corrosive agents are more chemically active.
The choice between them depends on the specific corrosion challenges your product is expected to face.
Test durations vary widely depending on the standard, material, and desired level of corrosion exposure:
- Short-term tests: May run from 24 to 72 hours to quickly compare coating performances.
- Long-term tests: Can extend to 500, 1000 hours, or even more for detailed durability assessments.
It’s crucial to follow the applicable testing standard or customer specifications to determine the appropriate duration.
