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Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

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Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

The Salt Spray Chamber, meticulously engineered to comply with ASTM B117 and JIS Z 2371 standards, is a high-performance instrument used for Neutral Salt Spray (NSS) testing. It is designed to assess the corrosion resistance of metal surface coatings under accelerated environmental conditions.This advanced chamber simulates a foggy, saline atmosphere, enabling accurate prediction of a coating’s ability to withstand rust, oxidation, and surface degradation over time. It is an essential tool for manufacturers aiming to meet stringent quality, durability, and regulatory benchmarks across industries such as automotive, aerospace, marine, and construction.

Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

✅ Introduction to Corrosion Testing and Its Importance

Corrosion is one of the most significant challenges faced by industries that rely on metal and coated components for structural, mechanical, or functional performance. From automotive parts and aerospace components to industrial machinery and marine infrastructure, corrosion can lead to material degradation, safety risks, and costly maintenance or replacement. To ensure durability, safety, and compliance with global standards, manufacturers need a reliable method to test how well their materials resist corrosion in aggressive environments.

This is where the Pakmo Salt Spray Chamber becomes essential. Developed by Pakmo Testing Instruments Pvt. Ltd., this advanced chamber offers unparalleled precision, automation, and reliability for conducting Neutral Salt Spray (NSS) tests in accordance with ASTM B117 and JIS Z 2371 standards. By simulating harsh environmental conditions in a controlled laboratory setup, the Pakmo Salt Spray Chamber helps manufacturers evaluate the effectiveness of coatings, paints, and corrosion-resistant treatments on metal surfaces.


⚙️ Designed for Precision and Performance

The Pakmo Salt Spray Chamber is more than just a corrosion tester; it is a smart, user-centric solution designed with high-grade components, modern automation, and intelligent control features. With its advanced HMI-based touchscreen, inbuilt PID temperature control, and auto refilling saturator system, it eliminates guesswork and manual inconsistencies, ensuring repeatable and accurate results every time.

This instrument provides a full-featured platform for conducting prolonged salt spray tests to simulate years of exposure in just days or weeks. The chamber environment is precisely monitored and maintained, offering exceptional control over temperature, humidity, air pressure, and salt fog generation.


🔬 Applications Across Industries

The versatility of the Pakmo Salt Spray Chamber makes it indispensable across various industrial sectors:

🚗 Automotive Industry

  • Evaluates corrosion resistance of car bodies, chassis parts, fuel tanks, brake components, and fasteners

  • Helps automotive manufacturers ensure long-lasting coatings and rust-proofing treatments

✈️ Aerospace Sector

  • Tests the endurance of structural parts, rivets, and coated surfaces in extreme environments

  • Validates compliance with global aviation safety and durability standards

🏗️ Construction and Infrastructure

  • Checks the longevity of galvanized steel, iron railings, and outdoor fixtures

  • Ensures the integrity of protective coatings used in bridges and buildings

🧪 Paints & Coatings Industry

  • Assesses the performance of powder coatings, primers, electroplated layers, and surface finishes

  • Allows R&D teams to innovate better protective solutions for real-world environments

🛠️ Manufacturing and General Engineering

  • Evaluates components like nuts, bolts, screws, bearings, and fittings

  • Helps in process quality control and ISO/ASTM standard compliance


🖥️ Advanced HMI-Based Touchscreen Interface

The Pakmo Salt Spray Chamber is equipped with a modern 7-inch HMI touchscreen (TFT LCD) that brings a new level of usability and control. The interface is intuitive and provides real-time visibility of testing parameters such as:

  • Chamber temperature

  • Saturator temperature

  • Test duration

  • Air purge time

  • Alerts and system messages

The HMI makes it easy for users to set test conditions, monitor real-time progress, view runtime logs, and make adjustments without navigating complex menus. The user-friendly layout ensures that even non-technical personnel can operate the machine with ease.


🌡️ Precision Temperature and Environment Control

Accurate temperature control is a cornerstone of reliable corrosion testing. The Pakmo chamber includes an inbuilt PID temperature controller, which ensures precise temperature regulation throughout the test duration.

🔧 Key Temperature Features:

  • Test Chamber Range: Ambient to 40ºC

  • NSS Test Temp: 35ºC ± 2ºC

  • Saturator Range: 45ºC to 47ºC

  • Least Count: 0.1ºC for both chamber and saturator

  • Repeatability: ±2ºC

The saturator automatically refills when needed, minimizing manual intervention and reducing the risk of test interruptions. A corrosion-resistant PT-100 sensor ensures long-term accuracy and performance.


🧠 Smart Features for Enhanced Performance

Pakmo has equipped this chamber with several advanced features that help streamline operation and increase reliability:

  • Auto air purge after test completion for fog settling

  • Preset timer to automate test cycles

  • Air regulator for adjusting test pressure up to 1.2 Kg/cm²

  • Humidity indication (optional) to provide ambient condition feedback

  • Data recording and USB export for documentation and traceability

  • Alarm system for low water levels, low air pressure, and temperature deviations

  • Auto tuning and Advanced Hysteresis Setting for precise PID performance

  • Pneumatic canopy operation in 250-liter model for user convenience


🔒 Construction and Durability

Constructed using high-strength fiberglass (FRP), the chamber body is corrosion-proof, leak-proof, and designed for high-impact resistance. This ensures it withstands years of salt exposure without degrading or requiring costly maintenance.

The chamber interior is ergonomically designed for easy sample placement, and the angled canopy design prevents condensation droplets from falling onto test samples, preserving the integrity of results.


🧪 Optional Accessories for Customization

Depending on user needs, the Pakmo Salt Spray Chamber can be upgraded with optional accessories to improve test accuracy or versatility:

  • Online pH meter – for continuous monitoring of salt solution’s acidity

  • Tabletop pH meter – for sample preparation and quality assurance

  • Standalone humidity indicator and sensor – for extra environmental control

These optional features make the system adaptable for research labs, manufacturing facilities, and quality testing departments with specific regulatory requirements.


📊 Models and Chamber Sizes

Pakmo offers three standard models to accommodate different sample volumes and test requirements:

📘 Model📐 Inner Size (mm)📏 Outer Size (mm)
PKM – 250LTR790 × 510 × 5802000 × 1000 × 1250
PKM – 450LTR1050 × 690 × 7502250 × 1200 × 1600
PKM – 1000LTR1650 × 690 × 7902800 × 1200 × 1700

Whether you need a compact benchtop solution or a high-volume industrial chamber, Pakmo offers sizes to match your testing workload.


🌍 Why Choose Pakmo Salt Spray Chamber?

✅ Standards Compliance

Built in line with ASTM B117 and JIS Z 2371, the chamber ensures global testing standard compatibility and is suitable for all major industry certifications.

✅ Intelligent Design

With automation, data storage, and auto alerts, Pakmo’s design reduces human error and operational delays, while improving test accuracy.

✅ Durable Construction

Corrosion-proof fiberglass body and premium electronics mean a long service life with low maintenance needs.

✅ User Experience

From touchscreen control to intuitive parameter setup, everything is designed for operator comfort and usability.

✅ Support & Service

Pakmo offers installation, calibration, AMC (Annual Maintenance Contract), and on-demand technical support to ensure maximum uptime.


📌 Conclusion: A Future-Ready Corrosion Testing Solution

The Pakmo Salt Spray Chamber represents the next generation in corrosion testing – blending automation, accuracy, and robust construction into one smart system. It helps industries maintain product quality, meet safety standards, and deliver long-lasting coated materials across automotive, aerospace, engineering, and infrastructure applications.

For manufacturers and laboratories looking for a high-performance, user-friendly, and standards-compliant NSS testing solution, the Pakmo Salt Spray Chamber is a powerful asset that drives confidence, compliance, and continuous innovation.

🌫️ Technical Specifications


🖥️ Display & Control

🔧 Feature📄 Details
📺 Display TypeHMI Touchscreen
🌡️ Temperature ControlInbuilt PID Controller for precise operation
⏱️ Timer (Hour Meter)6-digit digital hour meter
🔔 AlarmsLow water alarm, Air low alarm
🔃 Air PurgeManual selectable
🔄 Auto RefillingAir saturator auto-refill enabled

🌡️ Temperature Specifications

🌬️ Parameter📄 Details
🌡️ Chamber Temp RangeAmbient to 40ºC
🌡️ Test Chamber Temp (NSS)35ºC ± 2ºC
📏 Least Count (Chamber Temp)0.1ºC
🔁 Repeatability (Chamber Temp)± 2ºC
🔥 Saturator Temp Range45ºC – 47ºC
📏 Least Count (Saturator Temp)0.1ºC
🔁 Repeatability (Saturator Temp)± 2ºC

⚙️ Performance & Inputs

⚙️ Specification📄 Details
⚡ Power Supply220V, Single Phase, 50 Hz, 15 A
💧 pH of Salt Solution6.5 to 7.2 pH
🔧 Test Air Pressure0.7 Kg/cm² – 1.2 Kg/cm²
🎛️ Air Regulator0 to 30 psi
💨 Compressed Air RequirementApprox. 7 CFM (Air compressor not included)

🧪 Optional Accessories

  • 🧪 Online pH Meter

  • 🧫 Tabletop pH Meter

  • 💧 Standalone Humidity Indicator & Sensor

    📦 Available Models & Sizes

    📘 Model📐 Inner Size (mm)📏 Outer Size (mm)
    PKM – 250LTR790 × 510 × 5802000 × 1000 × 1250
    PKM – 450LTR1050 × 690 × 7502250 × 1200 × 1600
    PKM – 1000LTR1650 × 690 × 7902800 × 1200 × 1700
 

🧠 Features 

⚙️ Feature🔍 Benefit / Description
🖥️ HMI Touchscreen DisplayIntuitive interface with real-time test monitoring
🧪 Salt Spray Mode EnablementCustomize parameters based on test sample requirements
⏲️ Preset Timer & Temp ControlsEnsures repeatable results and easy automation
🧴 PT-100 Corrosion-Resistant SensorAccurate and durable temperature sensing in harsh conditions
🎛️ Solid-State PID ControllerMaintains precise and stable testing conditions
📁 Program ProfilesEasily save and recall test configurations
🧠 Smart Data ManagementSet PID, saturator, purge, and time settings effortlessly
📊 Live Test MonitoringReal-time status, run time, and temperature display
🧱 Durable FRP ConstructionRobust, corrosion-resistant fiberglass body
📦 Sample Placement EaseSpacious interior for easy positioning of samples
🛡️ Pneumatic Canopy (250L Model)Smooth, hands-free chamber opening
🔄 Auto Tuning FeatureAutomatically optimizes PID settings
🧾 Data RecordingRecords live temperature data for traceability
💻 USB Data ExportTransfer test data easily (pen drive not included)
🎯 PV/SV Value SettingCustomize Present Value and Set Value during test
🔁 Advanced Hysteresis SettingFine-tune PID control for thermal precision
🧢 Angled Canopy DesignPrevents salt droplets from dripping on samples
🧽 Sponge Filter on ReservoirCleaner fog generation through filtered water input
 

⚙️ Working Principle of Pakmo Salt Spray Chamber

The Pakmo Salt Spray Chamber operates on the principle of accelerated corrosion testing by creating a controlled, saline-rich environment that simulates harsh, long-term exposure to coastal or industrial atmospheric conditions. This process helps evaluate the corrosion resistance of metallic and coated components in a much shorter time than natural weathering.


🌫️ How It Works – Step-by-Step Process

  1. 🧴 Preparation of Salt Solution
    A standardized solution is prepared by dissolving pure sodium chloride (NaCl) in distilled water, maintaining a pH level of 6.5 to 7.2. This saline solution simulates a corrosive environment, similar to seawater.

  2. 💨 Compressed Air Regulation & Saturation
    Filtered compressed air is passed through a heated air saturator (at ~45–47°C). The purpose of the saturator is to humidify and warm the air, which helps maintain consistent fog density and thermal conditions in the test chamber.

  3. 🌬️ Fog Generation via Nozzle
    The humidified compressed air is directed through a fog-atomizing nozzle inside the chamber. This nozzle mixes the air with the salt solution to create a fine, dense fog of salt particles (salt spray), which fills the chamber uniformly.

  4. 🌡️ Controlled Chamber Environment
    The internal temperature of the test chamber is maintained at 35°C ±2°C using a PID-controlled heating system. This is the optimal temperature specified in ASTM B117 for Neutral Salt Spray (NSS) testing.

  5. 🧪 Corrosion Exposure on Test Samples
    Test specimens are mounted inside the chamber at a fixed angle (typically 15–30°) and are continuously exposed to the corrosive fog. Over time, salt particles settle on the specimen surfaces, initiating corrosion, especially on weak or unprotected areas.

  6. ⏱️ Timed Testing & Monitoring
    The test duration can range from a few hours to several hundred hours depending on the coating or material being tested. The Pakmo system includes a preset timer, live temperature display, and data recording, allowing precise control and repeatability.

  7. 🌀 Post-Test Air Purge
    After the test is complete, a manual air purge is performed to evacuate fog from the chamber before opening. This helps prevent salt fog from escaping into the laboratory environment and allows safe sample retrieval.


🧠 Intelligent Control & Automation

The Pakmo chamber integrates several smart automation features to ensure reliable operation:

  • Auto Refilling of Saturator to maintain consistent humidity

  • Alarm Alerts for low air or water levels

  • Data Logging and USB Export for traceable test records

  • User Programmable PID Settings for customized testing profiles


🧪 Summary

In essence, the Pakmo Salt Spray Chamber creates a reproducible, corrosive environment where the resistance of materials, coatings, and surface treatments can be measured objectively and rapidly. The test results help manufacturers enhance their product designs, select the right materials, and meet global quality standards.

CASS (Copper-Accelerated Acetic Acid Salt Spray) is an advanced version of the traditional salt spray test, used to evaluate the corrosion resistance of materials, coatings, and surface treatments, particularly for aluminum and decorative chrome plating.

  • Uses acetic acid and copper chloride to accelerate corrosion.
  • More aggressive than NSS (Neutral Salt Spray) or ASS (Acetic Acid Salt Spray) tests.
  • Mainly used for anodized aluminum, decorative nickel-chrome coatings, and automotive parts.
  • ASTM B368 – Standard Test Method for CASS
  • ISO 9227 – Corrosion Tests in Artificial Atmospheres
  • IS 5528 – Indian Standard for CASS Testing
  • JIS H 8502 – Japanese Standard for CASS
  •  
  • Anodized aluminum (e.g., automotive trim, architectural products)
  • Nickel-chrome plated parts (e.g., decorative automotive and bathroom fittings)
  • Coated and painted metals
  • Brass and copper alloys
  • 5% Sodium Chloride (NaCl) solution
  • Acetic acid to lower the pH (3.1 - 3.3)
  • Copper chloride (CuCl₂) to enhance the corrosive effect
Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

Call for Our Best Deal

+91 9870897501

Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

Call for Our Best Deal

+91 9870897501

Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

The Salt Spray Chamber, meticulously engineered to comply with ASTM B117 and JIS Z 2371 standards, is a high-performance instrument used for Neutral Salt Spray (NSS) testing. It is designed to assess the corrosion resistance of metal surface coatings under accelerated environmental conditions.This advanced chamber simulates a foggy, saline atmosphere, enabling accurate prediction of a coating’s ability to withstand rust, oxidation, and surface degradation over time. It is an essential tool for manufacturers aiming to meet stringent quality, durability, and regulatory benchmarks across industries such as automotive, aerospace, marine, and construction.

Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

✅ Introduction to Corrosion Testing and Its Importance

Corrosion is one of the most significant challenges faced by industries that rely on metal and coated components for structural, mechanical, or functional performance. From automotive parts and aerospace components to industrial machinery and marine infrastructure, corrosion can lead to material degradation, safety risks, and costly maintenance or replacement. To ensure durability, safety, and compliance with global standards, manufacturers need a reliable method to test how well their materials resist corrosion in aggressive environments.

This is where the Pakmo Salt Spray Chamber becomes essential. Developed by Pakmo Testing Instruments Pvt. Ltd., this advanced chamber offers unparalleled precision, automation, and reliability for conducting Neutral Salt Spray (NSS) tests in accordance with ASTM B117 and JIS Z 2371 standards. By simulating harsh environmental conditions in a controlled laboratory setup, the Pakmo Salt Spray Chamber helps manufacturers evaluate the effectiveness of coatings, paints, and corrosion-resistant treatments on metal surfaces.


⚙️ Designed for Precision and Performance

The Pakmo Salt Spray Chamber is more than just a corrosion tester; it is a smart, user-centric solution designed with high-grade components, modern automation, and intelligent control features. With its advanced HMI-based touchscreen, inbuilt PID temperature control, and auto refilling saturator system, it eliminates guesswork and manual inconsistencies, ensuring repeatable and accurate results every time.

This instrument provides a full-featured platform for conducting prolonged salt spray tests to simulate years of exposure in just days or weeks. The chamber environment is precisely monitored and maintained, offering exceptional control over temperature, humidity, air pressure, and salt fog generation.


🔬 Applications Across Industries

The versatility of the Pakmo Salt Spray Chamber makes it indispensable across various industrial sectors:

🚗 Automotive Industry

  • Evaluates corrosion resistance of car bodies, chassis parts, fuel tanks, brake components, and fasteners

  • Helps automotive manufacturers ensure long-lasting coatings and rust-proofing treatments

✈️ Aerospace Sector

  • Tests the endurance of structural parts, rivets, and coated surfaces in extreme environments

  • Validates compliance with global aviation safety and durability standards

🏗️ Construction and Infrastructure

  • Checks the longevity of galvanized steel, iron railings, and outdoor fixtures

  • Ensures the integrity of protective coatings used in bridges and buildings

🧪 Paints & Coatings Industry

  • Assesses the performance of powder coatings, primers, electroplated layers, and surface finishes

  • Allows R&D teams to innovate better protective solutions for real-world environments

🛠️ Manufacturing and General Engineering

  • Evaluates components like nuts, bolts, screws, bearings, and fittings

  • Helps in process quality control and ISO/ASTM standard compliance


🖥️ Advanced HMI-Based Touchscreen Interface

The Pakmo Salt Spray Chamber is equipped with a modern 7-inch HMI touchscreen (TFT LCD) that brings a new level of usability and control. The interface is intuitive and provides real-time visibility of testing parameters such as:

  • Chamber temperature

  • Saturator temperature

  • Test duration

  • Air purge time

  • Alerts and system messages

The HMI makes it easy for users to set test conditions, monitor real-time progress, view runtime logs, and make adjustments without navigating complex menus. The user-friendly layout ensures that even non-technical personnel can operate the machine with ease.


🌡️ Precision Temperature and Environment Control

Accurate temperature control is a cornerstone of reliable corrosion testing. The Pakmo chamber includes an inbuilt PID temperature controller, which ensures precise temperature regulation throughout the test duration.

🔧 Key Temperature Features:

  • Test Chamber Range: Ambient to 40ºC

  • NSS Test Temp: 35ºC ± 2ºC

  • Saturator Range: 45ºC to 47ºC

  • Least Count: 0.1ºC for both chamber and saturator

  • Repeatability: ±2ºC

The saturator automatically refills when needed, minimizing manual intervention and reducing the risk of test interruptions. A corrosion-resistant PT-100 sensor ensures long-term accuracy and performance.


🧠 Smart Features for Enhanced Performance

Pakmo has equipped this chamber with several advanced features that help streamline operation and increase reliability:

  • Auto air purge after test completion for fog settling

  • Preset timer to automate test cycles

  • Air regulator for adjusting test pressure up to 1.2 Kg/cm²

  • Humidity indication (optional) to provide ambient condition feedback

  • Data recording and USB export for documentation and traceability

  • Alarm system for low water levels, low air pressure, and temperature deviations

  • Auto tuning and Advanced Hysteresis Setting for precise PID performance

  • Pneumatic canopy operation in 250-liter model for user convenience


🔒 Construction and Durability

Constructed using high-strength fiberglass (FRP), the chamber body is corrosion-proof, leak-proof, and designed for high-impact resistance. This ensures it withstands years of salt exposure without degrading or requiring costly maintenance.

The chamber interior is ergonomically designed for easy sample placement, and the angled canopy design prevents condensation droplets from falling onto test samples, preserving the integrity of results.


🧪 Optional Accessories for Customization

Depending on user needs, the Pakmo Salt Spray Chamber can be upgraded with optional accessories to improve test accuracy or versatility:

  • Online pH meter – for continuous monitoring of salt solution’s acidity

  • Tabletop pH meter – for sample preparation and quality assurance

  • Standalone humidity indicator and sensor – for extra environmental control

These optional features make the system adaptable for research labs, manufacturing facilities, and quality testing departments with specific regulatory requirements.


📊 Models and Chamber Sizes

Pakmo offers three standard models to accommodate different sample volumes and test requirements:

📘 Model📐 Inner Size (mm)📏 Outer Size (mm)
PKM – 250LTR790 × 510 × 5802000 × 1000 × 1250
PKM – 450LTR1050 × 690 × 7502250 × 1200 × 1600
PKM – 1000LTR1650 × 690 × 7902800 × 1200 × 1700

Whether you need a compact benchtop solution or a high-volume industrial chamber, Pakmo offers sizes to match your testing workload.


🌍 Why Choose Pakmo Salt Spray Chamber?

✅ Standards Compliance

Built in line with ASTM B117 and JIS Z 2371, the chamber ensures global testing standard compatibility and is suitable for all major industry certifications.

✅ Intelligent Design

With automation, data storage, and auto alerts, Pakmo’s design reduces human error and operational delays, while improving test accuracy.

✅ Durable Construction

Corrosion-proof fiberglass body and premium electronics mean a long service life with low maintenance needs.

✅ User Experience

From touchscreen control to intuitive parameter setup, everything is designed for operator comfort and usability.

✅ Support & Service

Pakmo offers installation, calibration, AMC (Annual Maintenance Contract), and on-demand technical support to ensure maximum uptime.


📌 Conclusion: A Future-Ready Corrosion Testing Solution

The Pakmo Salt Spray Chamber represents the next generation in corrosion testing – blending automation, accuracy, and robust construction into one smart system. It helps industries maintain product quality, meet safety standards, and deliver long-lasting coated materials across automotive, aerospace, engineering, and infrastructure applications.

For manufacturers and laboratories looking for a high-performance, user-friendly, and standards-compliant NSS testing solution, the Pakmo Salt Spray Chamber is a powerful asset that drives confidence, compliance, and continuous innovation.

🌫️ Technical Specifications


🖥️ Display & Control

🔧 Feature📄 Details
📺 Display TypeHMI Touchscreen
🌡️ Temperature ControlInbuilt PID Controller for precise operation
⏱️ Timer (Hour Meter)6-digit digital hour meter
🔔 AlarmsLow water alarm, Air low alarm
🔃 Air PurgeManual selectable
🔄 Auto RefillingAir saturator auto-refill enabled

🌡️ Temperature Specifications

🌬️ Parameter📄 Details
🌡️ Chamber Temp RangeAmbient to 40ºC
🌡️ Test Chamber Temp (NSS)35ºC ± 2ºC
📏 Least Count (Chamber Temp)0.1ºC
🔁 Repeatability (Chamber Temp)± 2ºC
🔥 Saturator Temp Range45ºC – 47ºC
📏 Least Count (Saturator Temp)0.1ºC
🔁 Repeatability (Saturator Temp)± 2ºC

⚙️ Performance & Inputs

⚙️ Specification📄 Details
⚡ Power Supply220V, Single Phase, 50 Hz, 15 A
💧 pH of Salt Solution6.5 to 7.2 pH
🔧 Test Air Pressure0.7 Kg/cm² – 1.2 Kg/cm²
🎛️ Air Regulator0 to 30 psi
💨 Compressed Air RequirementApprox. 7 CFM (Air compressor not included)

🧪 Optional Accessories

  • 🧪 Online pH Meter

  • 🧫 Tabletop pH Meter

  • 💧 Standalone Humidity Indicator & Sensor

    📦 Available Models & Sizes

    📘 Model📐 Inner Size (mm)📏 Outer Size (mm)
    PKM – 250LTR790 × 510 × 5802000 × 1000 × 1250
    PKM – 450LTR1050 × 690 × 7502250 × 1200 × 1600
    PKM – 1000LTR1650 × 690 × 7902800 × 1200 × 1700
 

🧠 Features 

⚙️ Feature🔍 Benefit / Description
🖥️ HMI Touchscreen DisplayIntuitive interface with real-time test monitoring
🧪 Salt Spray Mode EnablementCustomize parameters based on test sample requirements
⏲️ Preset Timer & Temp ControlsEnsures repeatable results and easy automation
🧴 PT-100 Corrosion-Resistant SensorAccurate and durable temperature sensing in harsh conditions
🎛️ Solid-State PID ControllerMaintains precise and stable testing conditions
📁 Program ProfilesEasily save and recall test configurations
🧠 Smart Data ManagementSet PID, saturator, purge, and time settings effortlessly
📊 Live Test MonitoringReal-time status, run time, and temperature display
🧱 Durable FRP ConstructionRobust, corrosion-resistant fiberglass body
📦 Sample Placement EaseSpacious interior for easy positioning of samples
🛡️ Pneumatic Canopy (250L Model)Smooth, hands-free chamber opening
🔄 Auto Tuning FeatureAutomatically optimizes PID settings
🧾 Data RecordingRecords live temperature data for traceability
💻 USB Data ExportTransfer test data easily (pen drive not included)
🎯 PV/SV Value SettingCustomize Present Value and Set Value during test
🔁 Advanced Hysteresis SettingFine-tune PID control for thermal precision
🧢 Angled Canopy DesignPrevents salt droplets from dripping on samples
🧽 Sponge Filter on ReservoirCleaner fog generation through filtered water input
 

⚙️ Working Principle of Pakmo Salt Spray Chamber

The Pakmo Salt Spray Chamber operates on the principle of accelerated corrosion testing by creating a controlled, saline-rich environment that simulates harsh, long-term exposure to coastal or industrial atmospheric conditions. This process helps evaluate the corrosion resistance of metallic and coated components in a much shorter time than natural weathering.


🌫️ How It Works – Step-by-Step Process

  1. 🧴 Preparation of Salt Solution
    A standardized solution is prepared by dissolving pure sodium chloride (NaCl) in distilled water, maintaining a pH level of 6.5 to 7.2. This saline solution simulates a corrosive environment, similar to seawater.

  2. 💨 Compressed Air Regulation & Saturation
    Filtered compressed air is passed through a heated air saturator (at ~45–47°C). The purpose of the saturator is to humidify and warm the air, which helps maintain consistent fog density and thermal conditions in the test chamber.

  3. 🌬️ Fog Generation via Nozzle
    The humidified compressed air is directed through a fog-atomizing nozzle inside the chamber. This nozzle mixes the air with the salt solution to create a fine, dense fog of salt particles (salt spray), which fills the chamber uniformly.

  4. 🌡️ Controlled Chamber Environment
    The internal temperature of the test chamber is maintained at 35°C ±2°C using a PID-controlled heating system. This is the optimal temperature specified in ASTM B117 for Neutral Salt Spray (NSS) testing.

  5. 🧪 Corrosion Exposure on Test Samples
    Test specimens are mounted inside the chamber at a fixed angle (typically 15–30°) and are continuously exposed to the corrosive fog. Over time, salt particles settle on the specimen surfaces, initiating corrosion, especially on weak or unprotected areas.

  6. ⏱️ Timed Testing & Monitoring
    The test duration can range from a few hours to several hundred hours depending on the coating or material being tested. The Pakmo system includes a preset timer, live temperature display, and data recording, allowing precise control and repeatability.

  7. 🌀 Post-Test Air Purge
    After the test is complete, a manual air purge is performed to evacuate fog from the chamber before opening. This helps prevent salt fog from escaping into the laboratory environment and allows safe sample retrieval.


🧠 Intelligent Control & Automation

The Pakmo chamber integrates several smart automation features to ensure reliable operation:

  • Auto Refilling of Saturator to maintain consistent humidity

  • Alarm Alerts for low air or water levels

  • Data Logging and USB Export for traceable test records

  • User Programmable PID Settings for customized testing profiles


🧪 Summary

In essence, the Pakmo Salt Spray Chamber creates a reproducible, corrosive environment where the resistance of materials, coatings, and surface treatments can be measured objectively and rapidly. The test results help manufacturers enhance their product designs, select the right materials, and meet global quality standards.

CASS (Copper-Accelerated Acetic Acid Salt Spray) is an advanced version of the traditional salt spray test, used to evaluate the corrosion resistance of materials, coatings, and surface treatments, particularly for aluminum and decorative chrome plating.

  • Uses acetic acid and copper chloride to accelerate corrosion.
  • More aggressive than NSS (Neutral Salt Spray) or ASS (Acetic Acid Salt Spray) tests.
  • Mainly used for anodized aluminum, decorative nickel-chrome coatings, and automotive parts.
  • ASTM B368 – Standard Test Method for CASS
  • ISO 9227 – Corrosion Tests in Artificial Atmospheres
  • IS 5528 – Indian Standard for CASS Testing
  • JIS H 8502 – Japanese Standard for CASS
  •  
  • Anodized aluminum (e.g., automotive trim, architectural products)
  • Nickel-chrome plated parts (e.g., decorative automotive and bathroom fittings)
  • Coated and painted metals
  • Brass and copper alloys
  • 5% Sodium Chloride (NaCl) solution
  • Acetic acid to lower the pH (3.1 - 3.3)
  • Copper chloride (CuCl₂) to enhance the corrosive effect
Salt Spray Chamber/ Corrosion Test Chamber / CASS Cum

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